6 Layer Multilayer Rogers 5880 Fr4 Mix Stack Up PCB
Material |
Rogers 5880 |
Layer |
6 |
Surface finish |
ENIG |
Copper |
35um |
Thickness |
1.8mm |
Board size |
18*19CM |
Rogers 4350 / 5880 Microwave/RF PCB Technology
Our radio frequency (RF) and microwave PCBs are engineered to operate in the megahertz to gigahertz frequency ranges, serving applications from cellular communications to military radar systems.
- Advanced composite materials with precise dielectric constant (Er), loss tangent, and CTE characteristics
- Low stable Er and loss tangent enable high-speed signal transmission with minimal impedance
- Materials can be mixed in the same stack-up for optimal performance and cost efficiency
- Exceptional thermal stability in high-temperature environments (operational up to 40 GHz)
- Supports placement of fine-pitch components including bare die-attach configurations
- Precise layer alignment for complex PCB layouts
Hybrid Stackup Mastery: 6-Layer Rogers 5880 + FR4 PCBs
Our hybrid stackup technology combines Rogers 5880 (ultra-low loss RF layers) with cost-effective FR-4 materials, delivering superior performance at 35% lower cost than full-Rogers solutions.
Key Performance Advantages:
- Near-zero signal loss: Df=0.0009 @ 10GHz (Rogers 5880 layers)
- Exceptional impedance stability: ±2% control at 40GHz
- Superior thermal resilience: Survives 5× lead-free reflow cycles
Application-Specific Benefits:
- 5G Massive MIMO Radios: 64TRX hybrid boards reduce RF loss by 40% vs. full-FR4 at $82/unit (vs. $220 for full-Rogers)
- Automotive Radar (77GHz): Achieves ±0.2° beam steering accuracy with AEC-Q100 Grade 2 validation
- Satellite Payloads: 0.003dB/cm insertion loss @ 30GHz with 200 thermal cycle durability in LEO orbit
Manufacturing Advantages:
- Rapid 5-day functional prototypes including S-parameter reports
- 15-day volume production capacity (up to 10k panels/month)
- 40% cost savings compared to North American fabrication
- Zero MOQ for prototype orders
- Comprehensive technical support including free HFSS hybrid stackup simulations
- 24-hour DFM analysis turnaround
- On-site failure analysis laboratory